What happens to the evaporator if a thermostatic expansion valve is oversized for a system?

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When a thermostatic expansion valve is oversized for a system, it allows too much refrigerant to flow into the evaporator. This excessive flow can lead to a condition where there is more refrigerant present than the evaporator can effectively utilize. As a result, not all of this refrigerant evaporates, leading to the potential for flooding within the evaporator. This flooding can cause an inefficient heat exchange process, and ultimately, it can result in the evaporator becoming overfed and starved for adequate heat absorption, as the system cannot effectively handle the increased amount of refrigerant. The correct understanding of the operation of an oversized expansion valve highlights how critical balance is in refrigeration systems for optimal performance.

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